Roof Rack Load-Bearing Requirements Depending on the requirements of the main manufacturer, roof racks have different rated load-bearing requirements: non-load-bearing roof racks, as exterior decorative components, have zero load-bearing requirements; small and medium-sized passenger cars generally have a load-bearing requirement… Read More »The Solution for Roof Rack: Stretch Forming and Roll Bending
Bending and roll bending, similar to stretch forming, are among the commonly used cold forming techniques for metal profiles. They exhibit characteristics of wide applicability and stable forming. Particularly suitable for bending thin-walled, square tubes, and single-radius profiled parts. Fabrication of multi-segment arc-shaped workpieces for bending can be complex. Let me elaborate on the bending of aluminum profiles!
Since the motion trajectory of the clamping head in the three-dimensional stretch forming of aluminum profiles is generally curved, and the aluminum profile undergoes stretching deformation during the bending process, it is difficult to obtain the motion trajectory of the bending clamping head. Therefore, a method for determining the motion trajectory of the clamping head in the three-dimensional stretch forming of aluminum profiles is proposed.
PBF Stretch Forming Machine for Bumper Beams is a specialized manufacturing tool designed for shaping and forming the structural components of automotive bumpers. PBF stretch bending machine utilizes a stretching process to shape metal sheets into the desired contours and profiles required for bumper beams.
The PBF Stretch Forming Machine accommodates various sizes and materials used in bumper beam production, offering flexibility in manufacturing. The PBF stretch forming process enhances the structural integrity and design precision of bumper beams, crucial components for vehicle safety.
This article has shed light on some key calculations and techniques essential in the realm of stretch forming, serving as a foundational guide for practitioners and enthusiasts alike.
The key technology of the stretch bending forming process is that the arc design principle of the stretch bending workpiece is to not exceed the elongation rate of the material. During stretch forming, forming defects such as thinning of the profile wall thickness, fracture, wrinkling, and cross-sectional distortion will occur. These forming defects are related to Factors such as the mechanical properties, cross-sectional shape, and bending process parameters of the profile are closely related.
Stretch forming aluminum extrusions is a metal forming process used to shape and contour aluminum extrusions, typically for applications that require complex and curved shapes.
Stretch forming aluminum extrusions involves elongating or stretching an aluminum extrusion over a die or a form block, allowing the material to conform to the desired shape without causing significant thinning or material loss.
In this article, we will explore the formability of aluminium and its ability to be stretched and formed into various shapes.
Stretch forming is the basic bending forming method for aluminum profiles commonly used in the metal components of roof racks, which are important for both the appearance and load-bearing of vehicles. To address issues such as wrinkling on the inner… Read More »Discussion on Stretch Forming Process of Aluminum Roof Racks
With lightweighting becoming one of the important development directions in high-end equipment manufacturing technologies such as automotive, aerospace, and high-speed trains, profile products have gained increasing application due to their advantages of lightweight and high strength. In multiple application fields,… Read More »Exploring Profile Stretch Forming Processes