PBC Section Bending Machine
PBC Section Bender: Double-pinch, Up to 9 Drive Units, and 3D Bend Guide Rolls Offer Infinite Bending Possibilities for Profiles & Pipes of any Size.
What is
Section Bending Machine?
The section bending machine is used to roll all types of materials and section shapes, rolling mild steel, stainless steel, aluminum, titanium, bronze, brass, copper, and other alloys. For special bending applications, BIT offers different unique section rolling solutions beyond standard PBC section bending machines so that almost any physically possible bending problem can be solved.
The combination molds equipped with the PBC section rolling machine can cold bend and roll angle iron (angle bending machine), flat bars, square bars, square & rectangular tubes, round & square rods, channels, I & H beams(Y-Y axis), and T-bars. Optional tooling allows for the bending of I & H beams(X-X axis), round tube & pipe, oval tube, roll-formed shapes, aluminum extrusions, and special profiles.
Section Bending Machine is named as Profile Bending Machine, Section Rolling Machine, Angle Bending Machine, Angle Roll Machine, Angle Roller, or Section Bending Machinery.
Types
Available
Depending on the customer`s request, we can offer to customize a variety of profile bending machines for different configurations, depending on the application. Click here to download the product description.
Section Bending Machine at BIT offers PBC series for 10 standard CNC section bending machinery, special designs allow sections bending of materials with even bigger yield strength.
PBC Section Rolling Machine allows the bending/rolling of the biggest commercially available beams over their X-X Axi(hard way)s and Y-Y Axis(easy way) as well as tubes up to Φ510×20mm and flat bars up to 650×100mm(easy way bending)/300×80mm(hard way bending).
Mold Dia: Φ 260 mm.
Mold Dia: Φ 350 mm.
Mold Dia: Φ 385 mm.
Mold Dia: Φ 460 mm.
Mold Dia: Φ 520 mm.
Mold Dia: Φ 520 mm.
Mold Dia: Φ 600 mm.
Mold Dia: Φ 650 mm.
Mold Dia: Φ 700 mm.
Mold Dia: Φ800 mm.
PBC 4-Roll Hydraulic Section Bender
The 4-roll bending machine range offers a wider distance between the side rolls allowing wider bending radiuses. At the same time offers the possibility for pre-bending with extremely short remaining straight ends.
Notes: Please refer to the following our page for the user manual: User Manual
Bending Capacity Parameters of PBC Hydraulic Profile Bending Machine
If the bending section you need is larger than the size in the chart, please contact us. The maximum section modulus of BIT can reach 1000CM3.
Model | PBC 120 | PBC 140 | PBC 200 | PBC 300 | PBC 360 | PBC 450 | PBC 500 | PBC 550 | PBC 600 | PBC 700 | |
Max.Section(mm) Min.Bending DIA(mm) | 80×10 Φ800 | 100×25 Φ900 | 120×25 Φ1000 | 150×30 Φ1500 | 175×40 Φ2500 | 200×50 Φ2500 | 250×70 Φ3500 | 250×70 Φ3500 | 300×70 Φ4000 | 300×80 Φ5000 | |
Max.Section(mm) Min.Bending DIA(mm) | 180×20 Φ400 | 200×35 Φ600 | 250×30 Φ1000 | 250×40 Φ1000 | 350×50 Φ1500 | 400×60 Φ2000 | 450×70 Φ1000 | 500×80 Φ1200 | 500×100 Φ1600 | 650×100 Φ2000 | |
Max.Section(mm) Min.Bending DIA(mm) | 50×50 Φ500 | 60×60 Φ600 | 70×70 Φ800 | 80×80 Φ1500 | 110×110 Φ1600 | 130×130 Φ2000 | 145×145 Φ2500 | 165×165 Φ3000 | 200×200 Φ3500 | 240×240 Φ4000 | |
Max.Section(mm) Min.Bending DIA(mm) | 76×4 Φ700 | 102×4 Φ1000 | 140×4 Φ1800 | 170×6 Φ2000 | 219×6 Φ2500 | 245×8 Φ3000 | 325×8 Φ4000 | 400×8 Φ8000 | 452×10 Φ8000 | 510×20 Φ1000 | |
Max.Section(mm) Min.Bending DIA(mm) | 65×65×6 Φ1000 | 90×90×6 Φ1500 | 100×100×6 Φ2000 | 120×120×8 Φ3000 | 150×150×8 Φ5000 | 180×180×10 Φ6000 | 200×200×10 Φ8000 | 250×250×12 Φ10000 | 300×300×12 Φ15000 | 350×350×12 Φ30000 | |
Max.Section(mm) Min.Bending DIA(mm) | 80×80×10 Φ1000 | 100×100×12 Φ1200 | 120×120×12 Φ1500 | 140×140×14 Φ1500 | 160×160×20 Φ1800 | 180×180×20 Φ3000 | 200×200×20 Φ4000 | 200×200×28 Φ4000 | 200×200×30 Φ4500 | 200×200×30 Φ4500 | |
Max.Section(mm) Min.Bending DIA(mm) | 80×80×10 Φ1500 | 100×100×12 Φ2000 | 120×120×12 Φ2000 | 140×140×14 Φ2500 | 160×160×20 Φ3000 | 180×180×20 Φ4000 | 200×200×20 Φ4500 | 200×200×28 Φ6000 | 200×200×30 Φ8000 | 200×200×30 Φ8000 | |
Max.Section(mm) Min.Bending DIA(mm) | 120 Φ600 | 140 Φ600 | 200 Φ1000 | 300 Φ1200 | 360 Φ2000 | 450 Φ2500 | 500 Φ3000 | 550 Φ4000 | 600 Φ5000 | 700 Φ6000 | |
Max.Section(mm) Min.Bending DIA(mm) | 120 Φ600 | 140 Φ600 | 200 Φ1000 | 300 Φ1200 | 360 Φ2000 | 450 Φ2500 | 500 Φ3000 | 550 Φ4000 | 600 Φ5000 | 700 Φ6000 | |
Max.Section(mm) Min.Bending DIA(mm) | 80×80×9 Φ700 | 80×80×10 Φ800 | 100×100×10 Φ1000 | 130×130×15 Φ1500 | 150×150×20 Φ2000 | 180×180×20 Φ3000 | 200×200×20 Φ3000 | 250×250×30 Φ4000 | 300×300×30 Φ4000 | 350×350×30 Φ5000 | |
Max.Section(mm) Min.Bending DIA(mm) | 120 Φ600 | 140 Φ600 | 200 Φ1000 | 300 Φ1200 | 360 Φ2000 | 450 Φ2500 | 500 Φ3000 | 550 Φ4000 | 600 Φ5000 | 700 Φ6000 | |
Max.Section(mm) Min.Bending DIA(mm) | 140 Φ4000 | 160 Φ6000 | 200 Φ9000 | 240 Φ15000 | 320 Φ32000 | 400 Φ35000 | 450 Φ40000 | 500 Φ40000 | |||
Sectional modulus cm 3 | 10-20 | 16-45 | 45-75 | 75-140 | 140-180 | 180-250 | 250-320 | 320-400 | 400-500 | 500-600 | |
Motor power(kW) | 5.5 | 11 | 11 | 15 | 18.5 | 22 | 30 | 37 | 37 | 45 |
Performance
PBC Section Rolling Machine
PBC section bending machine excels with robust frames, large shaft sizes, durable bearings, and high drive torque, ensuring unmatched performance and durability compared to competitors.
BIT’s PBC Section Bending Machine is designed specifically for the high-sectional modulus bending process, features innovative design elements aimed at enhancing performance and precision:
- Monoblock robust frames reduce twists and deformation, stress relief enhances stability, and 5-axis CNC machining ensures precision and longevity.
- Chrome-nickel alloy steel shafts reduce deflection, ensuring precision bending, running on self-lubricating spherical roller bearings.
- The PBC machines feature a high torque driven by 3-roll rotation, enabling efficient bending with fewer steps, and making it possible to make a high-sectional modulus bending process a reality.
- The bottom two rolls of the PBC section rolling machine can move independently of each other, permitting bending symmetrically and asymmetrically and providing the opportunity to perform the pre-bending process on both edges.
BIT uses world-renowned manufacturing standards and unmatched competence to produce the most powerful PBC machines with the highest section bending power on the market.
Uses of
Section Bending Machine
BIT’s R & D department has designed a wide range of tooling and accessories: Bending H&I beams on the hard way-bending, “V” shape channel forming and bending for mine application, half pipes forming and rolling, and a great variety of special bending applications in order to increase productivity and quality of the finished for special materials.
PBC section bending machines are indispensable tools across various industries, offering versatile bending solutions for metal profiles, tubes, and sections. Their applications span a wide range of sectors:
In agriculture, they bend tongue tubes, loader arms, and equipment frames. For energy and communication purposes, they shape wind tower flanges, solar panel supports, and antenna housings. Industries utilize them for bending angles, molds, ductwork, and tank components. In rail cars and mining, they bend ribs, chutes, conveyors, and forklifts. Construction and HVAC sectors benefit from bending roofs, trusses, ductwork, and chillers. The military utilizes them for bending tank hangers and channels. Additionally, they shape playground equipment like steel sculptures, light fixtures, and basketball supports.
Specialty Section Bending Applications: Multi-Radius Rolling Machine, Screw Bending Machine, Helical Bending Machine, Reverse Curve Bending Machine, Busbar Bending Machine, Aluminum Pipe Bending Machine, 3D Pipe Bending Machine, Flange Rolling Machine, Aluminium Channel Bending Machine, Wind Tower Bending Machine, Letter Bending Machine, Roll Bending Machine, Ship Frame Bending Machine, Cambering Machine
Advantages of
PBC Section Bending Machine
PBC Double Pinch Section Bending Machine customizes bent profiles from various metals, to reduce costs and minimize tangent/trim. (Pre-bending function with the PBC minimizes the straight tangent flat often required with other machines, saving time and materials.)
In China, BIT’s Profile Bending Machine in standard configuration is delivered with a package of features that usually are not available in the other machine:
- Three Power Rotation Rolls and Double-Pinch: PBC section benders come with three power rotation rolls, guaranteeing maximum bending torque and automatic speed compensation. The double-pinch feature on lower rolls allows the pre-bending of both the leading and trailing ends of the profile directly on the machine, reducing scrap at segment beginnings and ends.
- Boasts the Market’s Strongest Full-Frame Design: PBC section bending machines feature robust, spacious structures made from heavy-gauge steel plates, ensuring reliability. Frames are reinforced to minimize deformation, with stress relief after welding ensuring precision and longevity.
- Combination Bending Molds for any Profiles: PBC section benders come with versatile bending combination molds, facilitating easy bending of various profiles including flat bars, square bars, tees, channels, round bars, square & rectangular tubes, and angles. These universal molds offer practical solutions for diverse bending needs.
- Efficient Bending Control Hydraulic 3D Guide Rolls: Hydraulic 3D guide rolls on PBC benders work closely with bending rolls, adjustable in 6 directions for optimal control of planarity, diameter calibration, and asymmetrical section twisting prevention, and force the profile to create a spiral if needed. Equipped with angle leg-in bending tooling/cam rollers, aiding in diameter calibration or recovery. Notes: 3D guide rolls with cam rollers for correcting inherent twists when rolling angle leg-in bending, they aid in diameter calibration or recovery.
The following is an example of the PBC series: Heavy-Duty Double Pinch Section Bending Machine all come standard with 8 sets(up to 9 sets) of oil cylinder drives; Standard equipment combination molds can finish processing many standard metal profiles; Low energy consumption – energy saving, lower power than other machines on the market with the same bending capacity.
How it Works
Regardless of your needs and budget for a section bending machine, choosing BIT ensures you benefit from our commitment to quality and integrity in every detail of PBC section bending machines.
PBC section bending machines with a driven-by 3-roll rotation system, makes bending easier and prevents marks on the material, particularly when bending round or square pipes. This design offers superior flexibility, allowing for optimal performance.
The working phases of a section bending machine include loading, roll movement to achieve pinching, the working phase involving pressure increase and profile deformation, and unloading. The machine’s working principle significantly influences these phases, particularly loading and pinching, where adequate roll movement is crucial. This principle ensures efficient loading, secure pinching, precise deformation, and seamless unloading of the bent profiles.
PBC Section Bending Machine
Structural Feature
At BIT, we prioritize precision, durability, and safety in PBC section rolling machines, ensuring they meet the highest standards in the industry.
PBC Series Section Bending Machines are small in size, compact and reasonable in structure, reliable in performance, and convenient in operation and maintenance.
- Specifically designed for the mass section bending process, featuring a PLC control system that records the position of the rollers in each bend, allowing for easy repetition of operations.
- PBC section bending machines offer the flexibility to be positioned both vertically and horizontally, accommodating different bending requirements. Working in a vertical position is recommended for smaller-diameter pieces, while larger diameters are better suited for horizontal positioning to prevent the weight of the piece from affecting the results.
- Self-aligning roller bearings reduce friction, enhancing efficiency, while trackless movement in the pivoting arm minimizes wear.
- The mold of PBC section bender, forged from 42CrMo and quenched to HB235~270, offers exceptional mechanical properties, strength, and wear resistance, ideal for heavy-duty applications with a prolonged lifespan.
- An independent mobile operation table or Bluetooth remote control operation ensures operator safety and ease of use.
- PBC machines are optional equipped with state-of-the-art 5.5 technology, and with remote connectivity, manufacturers can perform software updates and detect anomalies in the machine without the need for onsite visits.
Read More: Revolutionizing Profilg Bending with PBC Series Section Bending Machines
Minimum Bending Radii
and Tolerances
The minimum bending radius for a section depends on its properties and bending methods. Advancements in techniques have reduced these minimum radii over time. Normal tolerances for single radius bends adhere to national specifications, while complexities warrant specialist consultation.
Generally, sections can be bent to single or multi-radius curves, parabolic or elliptical shapes, or even co-ordinates. However, physical constraints limit three-dimensional curvature. Thus, detailed discussion during inquiry stages is crucial for complex bending requirements.
The radius of a bend is the most critical piece of information required to curve a steel structure. The radius requirement dictates the bending process used. See also Bend Radius Calculator
MS Section Bender
MS 50 series Section Benders (profile bending machine, Angle Iron Roller)is a small manual hydraulic section bending machine.
Its volume and weight are very small, and of course, its bending ability is also very small. No ability to bend channel and H&I beam profiles.
- MSE-50: The movable upper roller can move up and down by adjusting the height of the screw manually;
- MSH-50: The movable upper roller can move up and down by adjusting the height of the hydraulic cylinder;
We’ve covered everything you need to know about the PBC section bending machine from BIT. You should also check out our Profile Bending Process page.