The initial-pinch sheet metal rolling machines work by using two vertically opposed rolls to pinch the metal plate, while the third bending roll moves upward to contact and bend the plate. The rotation of the rollers is activated, and as the plate passes through, it is bent into the desired radius or shape. This design allows for easy insertion and removal of the plate and provides flexibility in achieving the desired bending results. Initial-pinch plate rolls are commonly used in metal fabrication and sheet metal forming processes to produce cylindrical shapes, such as pipes, tubes, and tanks.
The double-pinch design of the 3-roll plate rolling machine offers advantages such as the ability to pre-bend the leading and trailing edges of the plate, improved control over the bending process, and increased accuracy in achieving the desired bending results. The CNC control system further enhances the precision and repeatability of the bending process, making it suitable for producing complex curved shapes with tight tolerances.
The combination of fixed upper roller and vertically adjustable lower rollers in a double-pinch 3-roll steel plate rolling machine provides versatility and flexibility in bending various thicknesses and materials of metal plates. It is commonly used in industries such as aerospace, automotive, shipbuilding, and construction for bending plates into cylindrical, conical, or other curved shapes for a wide range of applications.
The Difference Between the Initial-Pinch and Double-Pinch Plate Bending Machine
The initial-pinch and double-pinch steel plate bending machines are two different types of machines used for plate rolling in metal fabrication processes. The main difference between them is the way they apply pressure to the metal plate during the bending process.
- Initial-Pinch Plate Bending Machine: In an initial-pinch plate rolling machine, the upper roll and the lower roll do not have the same diameter. The upper roll is usually smaller in diameter and exerts pressure on the metal plate first, gripping it initially. Then the larger lower roll comes into contact with the plate and provides additional bending force to complete the bending process. This type of machine requires manual adjustment of the upper roll to achieve the desired bending radius.
- Double-Pinch Plate Bending Machine: In a double-pinch plate bending machine, both the upper roll and the lower roll have the same diameter and are driven by independent hydraulic or mechanical systems. The metal plate is fed between the upper and lower rolls, and both rolls apply pressure to the plate simultaneously from both sides. This eliminates the need for initial gripping of the plate, and allows for more precise control over the bending process, including the ability to pre-bend the leading and trailing edges of the plate.
Which One is Better?
Both types of plate bending machines have their advantages and limitations:
- Initial-pinch plate rolling machines are typically simpler in design and may be more cost-effective for certain applications. They may be suitable for bending thinner plates(Such as ¼” Plate Roller).
- Double-pinch plate rolling machines offer more versatility and precision in bending, as they allow for pre-bending of the leading and trailing edges of the plate, and provide more control over the bending process. They may be preferred for bending thicker plates or when precise bending results are required.
The best type of plate bending machine depends on factors such as the thickness and material of the plates being bent, the desired bending radius, the production volume, and the operator’s skill level and preferences. It’s important to carefully evaluate the specific requirements of the bending job and consider factors such as efficiency, accuracy, ease of use, and cost when choosing between an initial-pinch and double-pinch steel plate rolling machine. Consulting with BIT knowledgeable expert and considering the specific needs of your operation is recommended to make an informed decision.