Metal Plate Rolling Capacity Calculator

Metal plate rolling capacity refers to the maximum thickness and width of metal plates that a rolling machine or equipment can effectively process. It indicates the size range of metal plates that can be rolled into cylinders, cones, or other shapes without exceeding the capabilities of the rolling equipment.

Metal plate rolling capacity is a critical aspect of metalworking processes, determining the maximum size and thickness of plates that can be efficiently processed by rolling machines. Understanding this capacity is essential for optimizing production efficiency, ensuring quality outcomes, and meeting project requirements.

	Metal Plate Rolling Capacity Calculator Table
WALL THICKNESS(MM)
INSIDE DIAMETER (MM)		3	5	6	8	10	13	15	20	25	30	35	40	45	50	55	60	65	70	75	80	90	100
	110	900	200
	150	900	500	300
	200	2000	1500	300
	400	3050	3050	3050	1800	1500	1500	1500	600	600	300	300	300	200	150
	450	3050	3050	3050	3050	3050	3000	1800	900	600	300	300	300	200	150
	500	3050	3050	3050	3050	3050	3000	1800	1000	600	300	300	300	200	150
	550	3050	3050	3050	3050	3050	3000	2500	1500	900	600	450	300	300	300	150
	610	3050	3050	3050	3050	3050	3000	3000	3000	1200	900	900	450	450	300	300	150
	650	3050	3050	3050	3050	3050	3000	3000	3000	2000	1000	1000	450	450	300	300	300	150
	700	3050	3050	4600	4600	4600	3000	3000	3000	2200	1000	1000	600	450	300	300	300	200	150
	750	3050	3050	4600	4900	4600	4600	3500	3000	3000	1250	1200	600	600	300	300	300	250	290
	800	3050	3050	4600	4600	4600	4600	3500	3000	3000	1500	1200	600	600	400	300	300	300	300
	850	3050	3050	4600	4600	4600	4600	3500	3500	3000	2500	1200	1000	600	400	400	300	300	300
	900	3050	3050	4600	4600	4600	4600	3500	3500	3500	2500	2250	2000	1750	1500	1250	1000	500	300
	950	3050	3050	4600	4600	460	4600	4600	3500	3500	3000	2250	2000	1750	1500	1250	1000	500	300
	1000	3050	3050	4600	4600	460	4600	4600	4600	3500	3500	3500	3500	3500	3500	2500	2000	1500	1000	500
	1200	3050	3050	4600	4600	4600	4600	4600	4600	3500	3500	3500	3500	3500	3500	2700	2300	1900	1250	700
	1190	3050	3050	4600	4600	4600	4600	4909	4600	3500	3500	3500	3500	3500	3500	2900	2600	2250	1600	900	450
	1600	3050	3050	4600	4600	4600	4600	4600	4600	3500	3500	3500	3500	3500	3500	3100	2900	2750	2000	1200	450
	1800	3050	3050	4600	4600	460	4600	4600	4600	3500	3500	3500	3500	3500	3500	3300	3200	3000	2300	1500	700	450
	2000	3050	3050	4600	4600	4600	4600	4600	4600	3500	3500	3500	3500	3500	3500	3500	3500	3500	2650	2000	1400	1100
	2200	3050	3050	4600	4600	4600	4600	4600	4600	3500	3500	3500	3500	3500	3500	3500	3500	3500	2750	2000	160	1200
	2400	3050	3050	4600	4600	4600	4600	4600	4600	4000	3500	3500	3500	3500	3500	3500	3500	3500	3000	2250	1800	1300
	2600	3050	3050	4600	4600	4600	4600	4600	4600	4600	3500	3500	3500	3500	3500	3500	3500	3500	3000	2400	2000	1400
	2800	3050	3050	4600	4600	460	4600	4600	4600	4600	3500	3500	3500	3500	3500	1590	3500	3500	3500	2600	2200	1500
	3000	3050	3050	4600	4600	4600	4600	4600	4600	4500	3500	3500	3500	3500	3500	3500	3500	3500	3500	3000	2500	1750
	3500+	3050	3050	4600	4600	4600	4600	4600	4600	4600	3500	3500	3500	3500	3500	3500	3500	3500	3500	3500	2500	2000	1400
Capacity Guide For S 275 Yield Steel TABLE GIVES MAXIMUM CYLINDER LENGTH WE CAN. ROLL FORGIVEN DIAMETER AND WALL THICKNESS

Factors Influencing Metal Plate Rolling Capacity

The metal plate rolling capacity of a rolling machine primarily depends on several key factors, including the machine’s size, configuration, and power, as well as the material properties of the metal being rolled.

Machine Specifications

Machines come in various sizes and configurations, ranging from small manual rollers to large hydraulic or CNC-controlled systems. The capacity of each machine is specified by its manufacturer and typically includes maximum plate thickness, width, and length that can be effectively rolled.

Material Properties

Material properties, such as the type of metal, its thickness, and ductility, also play a crucial role in determining rolling capacity. Different metals have varying levels of malleability and resistance to deformation, affecting how easily they can be rolled into desired shapes.

Calculating Metal Plate Rolling Capacity

Calculating metal plate rolling capacity involves assessing the capabilities of the rolling machine in relation to the properties of the metal being processed. This calculation typically considers factors such as the machine’s roll diameter, roll gap, and power capacity, as well as the material’s yield strength and elongation.

Calculation Methods

To calculate metal plate rolling capacity, engineers often use mathematical formulas based on principles of mechanics and material science. These formulas take into account factors such as material yield strength, roll diameter, and roll gap to determine the maximum allowable bending force and torque that the rolling machine can exert on the metal plate without causing deformation or failure.

Conclusion

In conclusion, metal plate rolling capacity is a critical parameter in metalworking operations, influencing the size, thickness, and quality of rolled plates. By understanding the factors that influence rolling capacity and employing effective calculation methods, manufacturers can optimize their production processes, enhance efficiency, and achieve precise outcomes.