The Leading Aluminum/Stainless Steel 3D Channel Letter Bender Manufacturer
CNC Channel Letter Bending Machine
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The labor costs are on the rise, as a result, 90% of the sign makers are looking for a higher efficient and accurate way of 3D channel letter sign making. The hot sale BIT’s Hi-Pro EX Series Automatic Channel Letter Making Machine not only saves your time and money but also provides the perfect results.
The best channel letter bender in forming flanged and reverse channel letters.
Hi-Pro Series Channel Letter Bender
Channel Letter Bending Machine with V-notch and Flange Functions.
The Hi-Pro EX system will allow for a higher efficient and accurate way of 3d channel letter sign-making. Because of the stability and flexibility of BIT’s Hi-Pro system, our automatic channel letter bender(channel letter fabrication equipment) not only saves your time and money but also provides the perfect results. For 3D channel letters with higher requirements, the Hi-Pro is the perfect tool.
Hi-Pro EX Series Channel Letter Making Machine can form traditional face-lit or halo-lit channel letters of nearly any height and anywhere from 1” to 8” deep.
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Top 4 Features of Hi-Pro EX Series 3D Letter Bending Machine
Bending System
- Japan Fuji servo + Japan Xinbao high-precision planetary reducer are used together to form a high-speed and high-precision bending mechanism;
- Integrated casting structure ensures stable and reliable bending effect;
- The double-knife alternating bending system realizes the best forming performance of extreme arc and small arc.
Feeding System
- Integrated casting feeding structure and manipulator body, strong and durable;
- Japanese Fuji servo motor, grinding ball screw, and linear guide rail ensure smooth and fast feeding, and ensure “moving” and “accurate” feeding when processing wide and thick materials;
- The jig is rounded to avoid pinch marks on the surface of the material.
Grooving System
- Integrated casting slotting structure + Japanese Fuji servo drive;
- The high-strength slotting system is durable and capable of processing wide and thick materials, more stable;
- The cutter + milling cutter configuration can meet the processing of flat aluminum profiles and crimped aluminum coils
Automatic Punching System
- The hole spacing can be set by yourself to meet the different requirements for the hole spacing of various sizes of letters;
- The system automatically generates the punching position according to the hole distance;
- Automatically avoid slotting points;
- Manually add or delete hole points.
Optional
Hi-Pro EX 20 Channel Letter Bending Machine
Hi-Pro EX 20 Channel Letter Bending Machine with Double Planer Grooving System and a Material Height range of 10-60mm is a high-precision sign-making equipment used to create channel letters and other signage.
The Double Planer Grooving System allows for precise and accurate grooving, which is essential for inserting LED lights or other components into the channel letters.
Hi-Pro EX 30/30D Channel Letter Bending Machine
Hi-Pro EX 30/30D Channel Letter Bending Machine(Channel Letter Making Machine) is a specialized tool used in the signage industry for efficient channel letter bending. The machine is designed to bend a range of materials with varying heights, from 10mm to 80mm.
The Hi-Pro EX 30D Channel Letter Bending Machine is equipped with a back slotting feature that enables the bending of inner corners and achieving sharper corners. This feature enhances the overall process effect, resulting in more precise and professional-looking channel letters.
Hi-Pro EX 50 Channel Letter Bending Machine
Hi-Pro EX 50 Channel Letter Bending Machine is a full-featured and classic entry-level tool used in the sign-making industry for channel letter bending. It is designed to bend a range of materials with varying heights, from 20mm to 130mm.
This Hi-Pro EX 50 offers the best combination of value and performance in the sign industry, making it an ideal solution for businesses looking for a cost-effective investment that doesn’t compromise on quality. It is a complete solution for manufacturing both front-lit and halo-lit channel letters from all commonly used material heights and thicknesses.
Hi-Pro EX 80 Channel Letter Bending Machine
Hi-Pro EX 80 Channel Letter Making Machine is a high-end tool used in the sign-making industry for channel letter bending. It is designed to handle a range of materials with varying heights, from 20mm to 200mm.
Hi-Pro EX 80 is suitable for a range of materials, including stainless steel, iron, flat aluminum, and aluminum profiles with a thickness of 1.0mm or less when using Blade 1. Blade 2 allows for flat aluminum with a thickness of up to 3mm, offering greater versatility in the types of signs that can be produced.
Parameter of Hi-Pro Ex Series Channel Letter Bending Machine
| MODEL NO. | Hi-Pro EX 20 | Hi-Pro EX 30/30D | Hi-Pro EX 50 | Hi-Pro EX 80 |
| HS CODE | 8462219000 | 8462219000 | 8462219000 | 8462219000 |
| Suitable Material | Stainless steel/iron, Flat aluminum, Aluminum profile <= 1.0 | Stainless steel/iron, Flat aluminum, Aluminum profile <= 1.0 | Stainless steel/iron<=1.2mm, Flat aluminum<=1.5mm, Aluminum profile<=1.0 | Blade1:Stainless steel/iron<=1.2mm, Flat aluminum<=1.5mm, Aluminum profile<=1.0 Blade2:Flat aluminum<=3mm |
| Material Height | 10-60mm | 10-80mm | 20-130mm | 20-200mm |
| Bending System | Double blade alternate bending system | Double blade alternate bending system | Double blade alternate bending system | Double blade alternate bending system |
| Broaching System | Double turning tools | Turning tool | Turning tool and milling cutter | Turning tool and milling cutter |
| Size Accuracy | ±0.1mm | ±0.1mm | ±0.1mm | ±0.1mm |
| Min. Bending Radius | R3.5 | R3.5 | R6mm | R6mm |
| Bending Speed | 6mm/s | 6mm/s | 6mm/s | 6mm/s |
| Feeding Speed | 10m/min | 10m/min | 10m/min | 10m/min |
| Control Axis Quantity | 4 axis | 4 axis(EX 30)/6 axis(EX 30D) | 4 axis | 4 axis |
| Servo Motor | Japan Fuji servo(4PCS) | Delta servo(EX 30: 4PCS/EX 30D: 6PCS) | Japan Fuji servo(4PCS) | Japan Fuji servo(4PCS) |
| Input File Format | dxf / plt / ai | dxf / plt / ai | dxf / plt / ai | dxf / plt / ai |
| Power | AC 220V / 50Hz / 3.5KW | AC 220V / 50Hz / 3.5KW | AC 220V / 50Hz / 3.5KW | AC 220V / 50Hz / 3.5KW |
| Air Source | 0.6m³/min | 0.6m³/min | 0.6m³/min | 0.6m³/min |
| Machine Size | L258*W120*H172cm | EX 30: L258*W105*H158cm EX 30D: L297*W105*H172cm | L247*W105*H158cm | L247*W105*H158cm |
| Package Size | L170*W90*H170cm | EX 30: L148*W148*H166cm EX 30D: L170*W90*H170cm | L160*W87*H160cm | L162*W89*H172cm |
| Total Weight | G.W.500KGS N.W.450KGS | G.W.500KGS N.W.450KGS | G.W.500KGS N.W.450KGS | G.W.530KGS N.W.480KGS |
Parameter of Hi-Pro Series Channel Letter Bending Machine
| MODEL NO. | Hi-Pro 80D | Hi-Pro 80N |
| HS CODE | 8462219000 | 8462219000 |
| Suitable Material | Stainless steel, Iron, Flat aluminum<=1.2mm, Aluminum profile<=1.0mm | Stainless steel, Iron, Flat aluminum, Galvanized sheet<=1.2mm |
| Material Height | 20-200mm | 20-200mm |
| Bending System | Double blade alternate bending system | Double blade alternate bending system |
| Broaching System | Planer and milling cutter,double-knife slotting system; The materials is slotted on both sides; automatically calculate the slotting swing angle | Turning tool and milling cutter 30/120degree, servo drive punching |
| Size Accuracy | ±0.1mm | ±0.1mm |
| Min. Bending Radius | R6mm | R6mm |
| Bending Speed | 6mm/s | 6mm/s |
| Feeding Speed | 10m/min | 10m/min |
| Control Axis Quantity | 6 axis | 6-axis control system |
| Servo Motor | Japan Fuji servo(4PCS) | Japan Fuji servo (5PCS) |
| Input File Format | dxf / plt / ai | dxf / plt / ai |
| Power | AC220C / 50Hz / 3.5KW | AC220V / 50Hz / 5.0KW |
| Air Source | 0.6m³/min | 0.6m³/min |
| Machine Size | L286*W132*H178cm | L240*W119*H189cm |
| Package Size | L165*W87*H175cm | L236*W108*H167cm |
| Total Weight | G.W.1000KGS N.W.950KGS | G.W.850KGS N.W.800KGS |
Read More: How to choose the best channel letter bending machine?
7 common channel letter bending tools
- Letter benders: These machines are the core tools used for bending the metal strips into the desired shapes of the letters. They can be manual, semi-automatic, or fully automatic, depending on the complexity of the bending process. Manual letter benders are operated by hand, while automated versions use computer-controlled programs to create precise bends.
- Notchers: Notching tools are used to cut precise V-shaped notches or grooves into the back of the metal letter faces. These notches allow for easy folding and assembly of the letters, as well as the installation of the LED modules or neon tubing for illumination.
- Flangers: Flangers are tools used to create flanges on the sides of the letter returns (the edges that give the letters their three-dimensional shape). Flanges are necessary for attaching the letter faces securely to the letter returns.
- Trim cap rollers: Trim cap is a plastic material used to cover the edges of the letter faces and give the letters a finished look. Trim cap rollers are used to apply the trim cap smoothly and evenly onto the edges of the letter faces.
- Pneumatic shears: Pneumatic shears are used to cut the metal strips to the required lengths for each letter.
- Pneumatic rivet guns: Rivet guns are used to fasten the various components of the channel letters together securely.
- CNC routers: While not exclusively used for channel letter bending, CNC routers are versatile tools that can cut and shape materials accurately, including the production of channel letter components.
Channel letter bending tools are essential for efficient and precise manufacturing of channel letters, helping sign makers create attractive and professional-looking signs for their clients. These tools save time, reduce waste, and enable sign makers to meet the high-quality standards required in the sign industry.
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