Laser welding machines are an advanced form of welding technology used in many industries. Traditional welding equipment comes with significant limitations, that’s why laser welding machines have become popular over the years. These machines emit high-intensity beams of focused light that heat and fuse a material’s surface together. In this article, we will discuss the cost of a handheld laser welding machine as compared to other welding equipment, and whether it can be used for industrial production.
laser welding equipment cost
The cost of a handheld laser welding machine comes at a premium. However, it provides a more productive and efficient outcome than other welding equipment. Its cost varies on several factors, including the type of laser, features, and power. On average, a handheld laser welding machine costs between $20,000 and $45,000. To compare, other welding equipment comes at a much lower price range from $200 to $5,000. The table below provides further comparison:
| Type of Welding Equipment | Price Range |
|---|---|
| MIG Welder | $339 to $5,000 |
| TIG Welder | $288 to $4,000 |
| Stick Welder | $200 to $1,250 |
7 Factors Affecting Laser Welding Equipment Cost
- Laser Source Type:
The type of laser source significantly impacts the cost of laser welding equipment. There are various types of lasers used for welding, such as fiber lasers, CO2 lasers, and solid-state lasers. Fiber lasers are commonly preferred due to their high efficiency and reliability, but they might come at a higher initial cost compared to CO2 lasers. - Power Output:
The power output of the laser is a critical determinant of equipment cost. Higher power lasers can handle thicker materials and faster welding speeds but are generally more expensive than lower power options. - Laser Welding System Type:
The cost of laser welding equipment can vary based on the system type. Benchtop or compact laser welding systems designed for smaller-scale applications are generally more affordable than large-scale industrial systems. - Automation and Integration:
Laser welding equipment can be integrated into automated production lines to improve efficiency. The level of automation and integration required for specific applications can impact the overall cost of the equipment. - Control System and Software:
Advanced control systems and software that offer precise control over welding parameters and process monitoring might contribute to higher equipment costs. However, these features enhance welding accuracy and repeatability. - Cooling and Gas Supply:
Laser welding equipment requires cooling systems and gas supply for optimal performance. The type and capacity of cooling and gas supply systems can influence the overall cost. - Brand and Manufacturer:
The reputation and brand of the equipment manufacturer can also impact the cost. Established and well-known brands might offer higher-priced equipment due to their reliability and customer support.
Applications of a Handheld Laser Welding Machine
A handheld laser welding machine can be used in a variety of applications, including research, jewelry making, and detail repair works. These machines can weld different types of metals, including aluminum, steel, and copper. Being handheld machines, they are lightweight, portable, and can be used in confined spaces. Additionally, they can be used for spot welding, seam welding, and overlap welding. Despite being small and portable, handheld laser welding machines offer quick processing and high-quality output.
Industrial Production Using Handheld Laser Welding Machine
While handheld laser welding machines are primarily used in small-scale applications, they are also suitable for industrial production. With their lightweight and portability features, they can be used on the production line, making it easy to move from one station to another. However, it is essential to note that high-power laser welding machines are better suited for large-scale industrial production. They are less portable, and their beams are more powerful, making the welding of thicker metals possible. These industrial-grade laser welding machines come at a higher cost but provide greater welding strength and efficiency than handheld welding machines.
Top 4 Advantages of a Handheld Laser Welding Machine Over Other Welding Equipment
- Precision: Handheld laser welding machines are precise in welding, providing a high-quality output that is unmatched by other welding equipment.
- Portable: The handheld laser welding machine is small, lightweight, and portable compared to other welding equipment.
- Versatility: Handheld laser welding machines can be used to weld different types of materials, including steel, copper, and aluminum.
- Short Processing Time: Laser welding machines work by emitting high-intensity beams of light, which results in quicker processing than most other welding equipment.
Limitations of Handheld Laser Welding Machines
- Cost: Compared to other types of welding equipment, handheld laser welding machines are much more expensive.
- Maintenance Cost: The maintenance of these machines is quite costly because of their complex design and technology.
- Not Suitable for Thick Metals: While handheld laser welding machines can weld most metals, they are not suitable for welding thick metals like those used in industrial applications.
Final Words
Handheld laser welding machines come at a premium cost, and they provide several advantages over other forms of welding equipment. These machines are widely used in different applications, from research to small-scale production. They are portable, versatile, precise, and have a short processing time. While not suitable for industrial applications, they can be used for specific tasks such as welding thin metal sheets. Therefore, handheld laser welding machines can be a beneficial investment for small-scale applications that require precise and quick welding.
References
- “Compared with traditional welding methods, why is fiber laser welding machine more popular and useful?” (2021). Retrieved from https://www.opticlaser.net/comparison-of-fiber-laser-welding-machine-and-traditional-welding-methods.html
- “Handheld Laser Welding Machines” (2018). LaserStar Technologies. Retrieved from https://www.laserstar.net/handheld-laser-welding-machines/
- “Handheld Laser Welding Machine” (2021). OR Laser. Retrieved from https://www.or-laser.com/en/laser-welding-machines/handheld-laser-welding-machine/
- “Laser Welding Machines: Types and Applications” (2018). TWI Ltd. Retrieved from https://www.twi-global.com/technical-knowledge/job-knowledge/laser-welding-machines-types-and-applications
- “Laser Welding Machines Explained and Compared” (2019). Welding Insider. Retrieved from https://weldinginsider.com/laser-welding-machines-explained-and-compared/
- “The Advantages and Disadvantages of Laser Welding” (2020). The Fabricator. Retrieved from https://www.thefabricator.com/thewelder/article/weldingresistancewelding/the-advantages-and-disadvantages-of-laser-welding